Zavoli Alisei General Instalation Manual en file 5, Auto Gaz Zavoli Alisei, Zavoli
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GENERAL INSTALLATION
MANUAL
Alisei-Mir Sequential Injection – General Installation Manual
ELECTRONIC GASEOUS METHANE INJECTION
SYSTEM (CNG)
WITH “MASTER/SLAVE”FUNCTION
Retrofit System
TYPE:
Alisei-Mir
GENERAL MANUAL
Part
I
MANUAL ID: MT_IGI-005.00.E
MANUAL REVIEWS
REV.
DATE
REVISED PARAGRAPHS
0
05/15/2007
FIRST ISSUE
Verificato ed approvato dal Direttore Tecnico: DTE
ZAVOLI S.r.l.
2
Alisei-Mir Sequential Injection – General Installation Manual
Valued Customer,
ZAVOLI srl
congratulates you on your choice. We would like to draw
your attention to some of the features of
Alisei
i
s LPG or Methane Gas
sequential gaseous fuel injection. This state of the art injection system
is the result of ZAVOLI’s long experience and ongoing research in the
field of LPG and Methane kits for vehicles. Our kits can be installed in
any multipoint fuel injection motor vehicles.
Thanks to its superior integration features,
Alisei-Mir
guarantees high
performances as well as an easy, user-friendly installation process.
The following manual is designed to guide you through the
installation process and provide clear, complete information about the
installation of our system. It will help you learn how the system works
while guiding you through the details of its installation and
configuration process.
ZAVOLI srl would also like to remind you that our Technical Support Center is
always available for any question or problem you might encounter during the
installation of our system.
ZAVOLI S.r.l.
3
Alisei-Mir Sequential Injection – General Installation Manual
Alisei-Mir
RETROFIT KIT
INSTALLATION MANUAL
PART ONE
The
Alisei-Mir
retrofit kit installation manual is divided into two sections. The first one
includes general information about the kit, while the second contains a selection of
installation charts designed for different types of vehicles.
CONTENTS
(PART ONE)
CHAPTER 1: THE
Alisei-Mir
RETROFIT KIT - INTRODUCTION
CHAPTER 2: INSTALLATION
CHAPTER 3: STARTING PROCEDURE
CHAPTER 4: MAINTENANCE PROGRAM, TROUBLESHOOTING
CHAPTER 5: GLOSSARY OF TERMS AND ACRONYMS USED IN THE MANUAL
ZAVOLI S.r.l.
4
Alisei-Mir Sequential Injection – General Installation Manual
TABLE OF CONTENTS
CHAPTER 1
1.
THE
Alisei-Mir
RETROFIT KIT – INTRODUCTION…
……7
1.1
The
Alisei-Mir
Retrofit System…
………………………………
……7
1.2
Main features of the
Alisei-Mir
Retrofit Kit
………….………..
……8
1.2.1
The
Alisei-Mir…………………....………………………………
……8
1.2.2
Reliability.………………………………………………………. ……9
1.2.3
Performance……………………………………………………. ……9
1.2.4
An Environmentally-friendly System…………………………. ……9
1.3
NOTES………..…………………………………………………. ……10
1.3.1
What to Do in Case of Maintenance Checks or Repair…….…
……10
1.3.2
Environmental Operating Conditions…………………………. ……10
1.3.3
After an Accident..……………………………………………… ……10
1.4
Operating Strategies of the Retrofit System…….…………….
……11
1.5
General Description of the Components………………………
……13
1.5.1
MIR Regulator …………………………………………………. ……14
1.5.2
GAS ECU………………………………………………………... ……15
1.5.3
Gas Injectors …………………………………………………... ……16
1.5.3.1
PAN Injectors …………………………………………………. ……17
1.5.4
Pressure Sensors ………………………………………………. ……17
1.5.5
Gas Temperature Sensor
………………….…………………... ……17
1.5.6
Pneumatic-Hydraulic Tubing Harness and Connectors …….
……18
1.5.7
Main Wiring……..……………………………………………... ……18
1.5.8
Petrol/Gas Switch.……………………………………………… ……19
1.5.9
CNG Solenoid Valve (Methane)………………………………..
……19
1.5.10
Pressure Sensor/Fuel Level Indicator ………..……………….
……20
1.5.11
Gas Filter ………………… ……………………………………. ……20
1.5.12
Tanks and Accessories…………………………………………. ……20
1.5.13
High Safety Standards …………………………………………
……20
1.5.13.1
Ventilation Box………….…….………………………………… ……21
1.5.13.2
Interception Solenoid Valve……………………………………
.
……21
1.5.13.3
Overflow Valve…………….……………………………………. ……21
1.5.13.4
Overpressure Release Disk.…………………………………….. ……21
1.5.12.5
Thermo-fuse.……………………………………………………. ……22
CHAPTER 2
2.
INSTALLATION INSTRUCTIONS..………………. ……23
2.1
Getting Ready to Install……….………………………………...
…….23
2.2
Check-ups and Suggestions…………………………………….. …….23
2.3
Equipment and Materials Required for the Installation……..
…….23
2.4
INSTALLATION - MECHANICAL PART…………………..
…….24
2.4.1
MIR Regulator ..………………..………………………………. …….24
2.4.2
Tubing Connections ……………………………………………. …….26
2.4.3
CNG Solenoid Valve (Methane)………………………………..
…….27
2.4.4
Gas Filter…………….………………………………………….. …….27
2.4.5
Gas Injectors ……………………………………………………. …….27
2.4.5.1
PAN 4-Cylinder Rail Injectors Assembly Kit (2+2
)
…………..
…….28
2.4.5.2
PAN Rail Injectors Assembly Kit (3x1)………………………..
…….29
2.4.5.3
PAN Rail Injectors Assembly Kit (3+2v1)……………………..
…….30
ZAVOLI S.r.l.
5
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